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ELCIE Dosing Skid 0126-002

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One dosing skid. Every team sees what it needs.

This is the AGAD Portal connected to an ELCIE dosing skid: 34 analogue tags, 20 valves and drives and 15 setpoints, logged around the clock. The data is simulated from a running installation and plays at ×60, so a full make-up batch passes in about three minutes.

ELCIE dosing skidELCIE dosing module

ELCIE Dosing Skid 0126-002

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Dosing

Tank levels

last 6 hours · live

Needs attention

    Right now

    sparklines show the last 2 hours

    Live process

    The skid as the operator sees it, from anywhere. Valves, drives, levels and flows update as the PLC reports them; the three sequences show the exact step the skid is on.

    Operations

    Process overview

    simplified mimic · click a valve or pump for its history · swipe sideways to see the whole skid
    NEAT PRODUCT TANK– MAKE-UP TANK– DISCHARGE– Mains water Delivery Treated stream Plant flow – Dose – Setpoint – – LT1 · – M1 – LT2 FM4– FM1– FM2– PT1– FM3– PT2– AV1 AV2 AV7 AV13 AV5 AV9 P1 · – P3 · – P2 · – P4 · – Bund LT3 –
    Running / open Off / closed Travelling Interlocked Fault

    Sequences

    current step and time in step

      Make-up batch

      Try it: trigger an event

      alarms raise, phones are notified and the event is logged against the equipment

      Values

      Status

      Setpoints

      read from the PLC

      Quality & compliance

      Each make-up batch is recorded automatically with its water, neat product and achieved ratio. Dose is tracked against setpoint every 30 seconds, and every setpoint change is kept in an audit trail.

      Quality

      Make-up ratio by batch

      Achieved dose

      Batch records

      Setpoint audit trail

      latest change per setpoint

      Instrument verification

      calibration and function tests

      Maintenance & servicing

      Service is scheduled on what the equipment has actually done. The portal counts every valve cycle and pump run hour, forecasts when each interval will be reached and flags the item before it is due.

      Maintenance

      Service schedule

      usage since last service · forecast from the last 14 days of duty

      Equipment health

      Hours per day
      Starts per day

      Valve travel time

      average seconds, open ↔ closed

      A slowing actuator shows up here long before it fails to prove open. The marker is the median of all valves.

      Lifetime counters

      Alarms & alerts

      When something needs attention the right person hears about it on their phone, and it escalates if nobody acknowledges. Every alarm is logged with who responded and how long it took.

      Operations

      Active alarms

      Try it: trigger an event

      watch the phone and the escalation chain

      Alarm history

      last 30 days

      On-call phone

      push, SMS and email alerts
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      Escalation chain

      for the newest unacknowledged alarm

        Where the alarms come from

        30 days, by signal

        Alarms per day

        last 30 days, by priority

        Reports & KPIs

        The numbers management asks for, produced from the logged data and emailed on a schedule. No spreadsheets to compile and nothing to collect from site.

        Management

        Neat product stock

        tank level, last 30 days

        Neat product used per day

        litres, last 30 days

        Make-up batches per day

        last 30 days

        Scheduled reports

        emailed as PDF

        Report preview